Shipping temperature-sensitive goods like food, medical supplies, or specialty items is challenging. That’s where dry ice comes in useful.  As a highly effective way to keep items cold during transit, it plays a vital role in eCommerce shipping. However, because dry ice is classified as a hazardous material, it requires careful handling and compliance with specific regulations. 

This guide will help you understand dry ice shipping, how to do it safely, best practices, and how major carriers like FedEx, UPS, and USPS handle it.

Why Is Dry Ice Considered a Hazardous Material?

Dry ice is the solid form of carbon dioxide (CO₂). Unlike regular ice, it doesn’t melt into a liquid; instead, it sublimates directly into gas. This process releases CO₂ gas, which can:

  • Build up pressure in sealed containers.
  • Reduce oxygen levels in poorly ventilated spaces.

Because of these risks, dry ice is classified as a hazardous material. Understanding these dangers is crucial to ensure safe handling for shippers, carriers, and recipients.

How Major Carriers Approach Dry Ice Shipping

Different shipping carriers have specific rules for dry ice shipments. Here’s a breakdown:

FedEx

  • Allows dry ice shipments for both domestic and international destinations.
  • Requires proper packaging and labeling, including the UN 1845 hazardous material label.
  • Recommends FedEx Express services for time-sensitive, temperature-controlled shipments.

UPS

  • Permits dry ice shipping domestically and internationally.
  • Packages must list the amount of dry ice in kilograms and allow for proper ventilation.
  • Offers services like UPS Next Day Air to ensure items arrive frozen and intact.
  • If additional information on shipping with dry ice is needed, you can call the UPS Hazardous Material Support Center at 1-800-554-9964.

USPS

  • Allows dry ice shipments within the U.S. only.
  • Limits the weight of dry ice to 5 pounds for air transport.
  • Requires specific labeling, including “Carbon Dioxide, Solid” and the net weight of the dry ice.

Understanding your carrier’s requirements is the first step in shipping dry ice safely and efficiently.

Best Practices for Dry Ice Shipping

To ensure safe and compliant dry ice shipping, follow these best practices:

  • Know the Rules: Review your carrier’s regulations before shipping.
  • Label Packages Properly: Include hazard labels like UN 1845 and indicate the dry ice’s weight.
  • Ensure Ventilation: Avoid airtight packages; allow gas to escape safely.
  • Choose the Right Service: Use expedited services like next-day delivery for frozen goods.
  • Check International Rules: Ensure compliance with international shipping regulations.

By adhering to these practices, you’ll ensure your shipments are both safe and compliant.

Packaging Tips for Dry Ice Shipments

Proper packaging ensures the safety of your goods and compliance with shipping standards:

  • Insulated Containers: Use containers like Styrofoam coolers to maintain low temperatures.
  • Add Cushioning: Secure items inside the box to prevent movement.
  • Double-Check Labels: Ensure the box is properly labeled with “Carbon Dioxide, Solid” and the weight of the dry ice.

With the right packaging, you can protect your goods while meeting carrier requirements.

Cutting Costs on Dry Ice Shipping

Shipping with dry ice can be pricey, but there are ways to manage costs effectively:

  • Compare Carriers: Evaluate rates from FedEx, UPS, and USPS for the best deal.
  • Optimize Packaging: Use appropriately sized containers to reduce weight.
  • Plan Supplies: Purchase insulated containers and labels in bulk to save money.
  • Factor in Fees: Be aware of hazardous materials surcharges.

By being strategic, you can handle dry ice shipping without breaking the bank.

Streamline Dry Ice Shipping with ShipperHQ

Shipping temperature-sensitive goods doesn’t have to be complicated. Shipping management platforms like ShipperHQ can simplify the process for you. Here’s how:

  • Set Shipping Rules: Customize your shipping rules for hazardous materials to stay compliant.
  • Automate Carrier Selection: Let ShipperHQ choose the optimal carrier for each shipment.
  • Provide Accurate Rates: Show your customers the right shipping rates during checkout, including any additional fees for dry ice.
  • Enhance Customer Experience: Offer clear delivery dates at checkout and adhere to the promise.

Dry ice shipping may seem daunting, but with proper planning and tools, it can become a smooth and cost-effective process. Adhering to carrier rules, optimizing your packaging, and leveraging technology to simplify operations can ensure your products arrive frozen and fresh, every time.

Don’t let shipping complexities slow you down. Start a 15-day free trial and explore how ShipperHQ’s advanced shipping solutions can help your business streamline operations and delight customers.